Wedone Group offers turnkey hot-dip galvanizing plants and automated solutions

WEDONE acid gas scrubber for hot-dip galvanizing plants

Industrial acid mist scrubber for an enclosed galvanizing pickling area

Dual-stage acid gas scrubber with corrosion-resistant spray towers

Acid mist extraction and scrubbing system installed at a galvanizing plant

Acid Gas Scrubber for Hot-Dip Galvanizing WEDONE

Dual-Stage Acid Mist Removal for Cleaner and Safer Pickling Operations

At Wedone Group, safety and compliance are our top priorities.

Our Acid Mist Scrubbers, specifically designed for the pickling section are built to meet the unique demands of hot-dip galvanizing plants.

The WEDONE Acid Gas Scrubber is engineered to capture and treat acid mist generated in the enclosed pickling section of hot-dip galvanizing plants. Its dual-stage spray tower design provides efficient gas cleaning and helps the production line meet applicable emission requirements.

• Corrosion-resistant construction for reliable long-term operation
• Customized tower size and extraction capacity
• Dual-stage spraying for effective acid mist removal
• PLC-controlled chemical dosing, pH adjustment and pressure monitoring
• Helps protect workers, equipment and the surrounding environment

Each system is customized according to the pickling process, exhaust volume, acid concentration and local emission standards.

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Key Features and Benefits

Engineered with the unique demands of galvanizing plants in mind, every detail of our scrubbers delivers superior performance and ease of use:

Vertical Counter-Flow Design: Optimized for maximum gas absorption efficiency.

Clear Inspection Windows: Allows for rapid visual monitoring of internal conditions.

Easy-Maintenance Packing: Features bolt-on, removable packed fill for simplified servicing.

High-Efficiency Mist Eliminator: Effectively captures fine particulate matter.

Hassle-Free Access: Equipped with bolt-on clean-out doors for quick maintenance.

System Monitoring: Includes a fresh water make-up flow meter to ensure optimal function.

Equipment Protection: Integrated in-line Y-strainer safeguards pumps and nozzles.

Durable Pumping System: Chemical-resistant CPVC pump and motor built for longevity.

Precision Control: Reliable diaphragm valves for accurate flow regulation.

User-Friendly Spray Headers: Removable design for effortless cleaning and replacement.

Safety First: Comprehensive overflow and drain system for secure operation.

Purpose-Built: Specifically designed and constructed for hot-dip galvanizing applications.

Product display

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Service Assurance

After-Sales Policy

We offer comprehensive after-sales support to ensure you have a worry-free experience during and after the purchase. Our services include:

Technical Support: We provide 24/7 online technical support, ensuring you get timely assistance and guidance no matter where you are.

Featured Services

Customized Solutions: We offer customized Acid Gas Scrubber designs to meet the specific needs of your production line and manufacturing processes.

Fast Delivery: For urgent orders, we provide expedited production and shipping services, ensuring the fastest delivery times possible.

Environmental Solutions: We offer environmentally optimized services, helping to reduce zinc loss and environmental impact, ensuring compliance with international environmental standards.

Long-Term Partnership Support: For long-term clients, we provide periodic discount programs and priority support for equipment upgrades and expansions.

Providecontact information

Phone: +86 13901951068

Email: ltian@wedonethermo.com

Website: www.wedonethermo.com

Address: 7th Floor , Yinqiao Building, 58 Jinxin Road, Shanghai，China

Frequently Asked Questions

What pollutants can the Acid Gas Scrubber remove?

The system is primarily designed to capture and treat acid mist generated during pickling in hot-dip galvanizing plants, particularly hydrochloric acid (HCl) mist. The treatment configuration can be customized according to the acid type, concentration and required emission limits.

How does the Acid Gas Scrubber work?

Acid-laden exhaust air is drawn from the enclosed pickling area into the scrubber. Inside the tower, the gas passes through a dual-stage spray and packed-bed treatment process. The scrubbing liquid absorbs and neutralizes the acid mist before the cleaned air is discharged.

Can the scrubber be customized for an existing galvanizing plant?

Yes. WEDONE can customize the tower dimensions, extraction capacity, ductwork interface and control system according to the existing plant layout, exhaust volume, pickling process and available installation space.

How is the system monitored and controlled?

The scrubber can be equipped with a PLC-based control system for automatic chemical dosing, pH adjustment, liquid-level monitoring and pressure control. Alarm functions and operating-status displays can also be configured to support safe and stable operation.

What information is required to select the correct scrubber?

Please provide the pickling tank dimensions and quantity, acid type and concentration, enclosure layout, required exhaust volume, local emission limits and available installation space. WEDONE will use this information to develop a suitable technical proposal.

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