Wedone Group offers turnkey hot-dip galvanizing plants and automated solutions

WEDONE flux regeneration system for hot-dip galvanizing plants

Image 2Installed flux regeneration system with enclosed treatment unit

Image 3Industrial flux regeneration equipment for removing iron from flux solution

Image 4Flux regeneration system connected to a hot-dip galvanizing plant

Flux Regeneration System for Hot-Dip Galvanizing WEDONE

Automatic Iron Removal and Flux Quality Control for Efficient Galvanizing

The WEDONE Flux Regeneration System continuously treats and recycles the flux solution used in hot-dip galvanizing plants. Through controlled oxidation, pH adjustment, solid separation and filter-press treatment, the system removes accumulated iron and helps maintain stable flux quality.

• Reduces iron concentration in the flux solution to below 2 g/L under specified operating conditions
• Automatic pH adjustment and oxidizing-agent dosing
• Helps reduce zinc dross formation and unnecessary zinc consumption
• Supports shorter immersion times and more consistent coating quality
• Skid-mounted design for convenient transportation and installation
• Filter-press area available from 15 to 60 m²
• Customized according to tank capacity, solution condition and production requirements

By maintaining the flux within the required operating range, the system helps improve galvanized surface quality, reduce coating defects and lower operating costs.

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Key Features and Benefits

Full automatic flux regenerating package system.

Customized engineered skid mounting for easy shipment and installation.

Reduce iron ion of flux while maintaining the level below 2 g /L, which help to reduce immersion time, Zinc pick up, dross formation, coating defects while improving galvanizing surface quality.

Automatic PH adjusting and oxidizing agent injection.

Product display

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Service Assurance

After-Sales Policy

We offer comprehensive after-sales support to ensure you have a worry-free experience during and after the purchase. Our services include:

Technical Support: We provide 24/7 online technical support, ensuring you get timely assistance and guidance no matter where you are.

Featured Services

Customized Solutions: We offer customized Flux Regeneration System designs to meet the specific needs of your production line and manufacturing processes.

Fast Delivery: For urgent orders, we provide expedited production and shipping services, ensuring the fastest delivery times possible.

Environmental Solutions: We offer environmentally optimized services, helping to reduce zinc loss and environmental impact, ensuring compliance with international environmental standards.

Long-Term Partnership Support: For long-term clients, we provide periodic discount programs and priority support for equipment upgrades and expansions.

Providecontact information

Phone: +86 13901951068

Email: ltian@wedonethermo.com

Website: www.wedonethermo.com

Address: 7th Floor , Yinqiao Building, 58 Jinxin Road, Shanghai，China

Frequently Asked Questions

What is the purpose of a flux regeneration system?

The system removes accumulated iron and suspended solids from the flux solution used before galvanizing. Maintaining stable flux quality helps improve zinc adhesion, reduce coating defects and support consistent production.

How does the flux regeneration process work?

The flux solution undergoes controlled oxidation, pH adjustment, precipitation and solid-liquid separation. The separated solids are removed through a filter press, while the treated solution is returned to the flux tank for reuse.

What iron concentration can the system achieve?

Under specified inlet conditions and proper operation, the WEDONE system can reduce the iron concentration in the flux solution to below 2 g/L. Actual performance depends on the initial solution condition, processing capacity and operating parameters.

What benefits can the system provide to a galvanizing plant?

Stable flux quality can help shorten immersion time, reduce zinc pickup and dross formation, improve coating appearance and decrease the frequency of complete flux replacement. These benefits can lower material consumption and operating costs.

Can the system be customized for an existing production line?

Yes. WEDONE can customize the treatment capacity, skid layout, dosing system, filter-press size and control configuration. Please provide the flux tank volume, solution composition, iron concentration, daily production capacity and available installation space.

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